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INTRAOPERATIVE REPAIR OF PILOT BALLOON INFLATION LINE DAMAGE: A PRACTICAL SOLUTION TO TUBE REPLACEMENT

Hacı Yusuf Güneş, Aslan Aydın

Van Medical Journal - 2025;32(4):339-342

Van Yuzuncu Yil University, Faculty of Medicine, Department of Anesthesiology and Reanimation, Van, Türkiye

 

Intraoperative damage to the pilot balloon inflation line of an endotracheal tube (ETT) can result in cuff deflation, leading to ineffective ventilation and increased aspiration risk. This case report describes a practical repair technique that allowed continued safe ventilation without tube replacement. A 70-year-old woman underwent elective coronary artery bypass grafting. During central venous catheter placement, the anesthesia machine displayed low etCO? and ventilator failure alarms. Diminished bilateral breath sounds were noted, and the pilot balloon was found severed. As the patient's hemodynamics remained stable, a 20G intravenous catheter steel needle tip was inserted directly into the inflation line, carefully positioned to avoid further damage. The cuff was reinflated using a syringe, and appropriate pressure was maintained with a three-way stopcock and cuff manometer. The air leak resolved, and surgery proceeded without requiring tube exchange. Pilot balloon damage can be safely managed intraoperatively using readily available equipment. This practical approach may serve as a valuable alternative to endotracheal tube replacement, especially in cases involving a difficult airway. Familiarity with such repair methods can enhance airway safety during surgery.