Türk Medline
ADR Yönetimi
ADR Yönetimi

WIRE-STEM FRETTING AND GALVANIC CORROSION AS AN UNDERRECOGNIZED CAUSE OF METALLOSIS AFTER HIP ARTHROPLASTY: A RARE CASE REPORT

Wei-Cheng Chiu, Hui-Jung Yu, Wei-Zhi Liao

Joint Diseases and Related Surgery - 2026;37(2):572-578

Department of Orthopedics, Cardinal Tien Hospital, New Taipei City, Taiwan

 

Total hip arthroplasty (THA) is a highly effective treatment for end-stage hip disease, providing reliable pain relief and functional restoration. However, long-term complications related to wear and corrosion remain clinically significant, as metallic debris can provoke adverse local tissue reactions (ALTRs) and periprosthetic osteolysis. Metal-on-metal (MoM) articulations, once widely adopted, have seen a decline in use because of concerns regarding cobalt and chromium ion release and the risk of systemic toxicity. Current practice more often favors combinations such as ceramic femoral heads with titanium stems and polyethylene liners, which substantially reduce metal ion burden, compared with MoM bearings, also lessen the long-term financial and logistical burden of intensive follow-up. Nevertheless, metallosis cannot be completely eliminated, as alternative sources, including fretting wear at the trunnion, polyethylene wear debris, mixed-metal contact introduced during revision, or even catastrophic ceramic liner fracture, may still generate biologically active particles leading to metallosis and osteolysis. Although metallosis after hip arthroplasty is most often attributed to bearing wear or trunnion corrosion, auxiliary fixation devices may also serve as a potential source. In this article, we report a rare case in which direct contact between a stainless-steel cerclage wire and a titanium femoral stem produced localized metallic debris and a peri-stem pseudotumor, consistent with fretting and galvanic corrosion. Ten years after index total hip arthroplasty complicated by an intraoperative femoral fracture treated with cerclage, the patient presented with groin pain and a cystic lesion with solid components adjacent to the femoral stem. Revision surgery revealed black-stained tissue concentrated at the wire-stem interface. Histological examination confirmed metallic debris with chronic inflammation. After extensive debridement and revision to a distally fixed stem, pain on the Visual Analog Scale (VAS) decreased from 5 to 1, and the Harris Hip Score (HHS) improved from 70 to 93 at six months. In conclusion, this case serves as a reminder that even auxiliary fixation devices, such as stainless-steel cerclage wires placed for intraoperative fracture stabilization, can generate metallic debris and lead to metallosis when they come into contact with titanium stems. Surgeons, therefore, should avoid direct contact between stainless-steel and titanium components, or otherwise interpose an insulating layer when cerclage fixation is required.